During the first week of December, 1998, I found myself in Tokyo, Japan leading a rather unusual, and rather challenging project. I spent a week training a team of Japanese celebrities and a crew from Fuji Television in balloon art. The goal was to have the celebrities build a giant balloon creation as part of a show that was to air on New Year's Day.
From the time I got the job until the time I arrived in Tokyo, I was both excited and scared. This was a chance to do a record breaking sculpture. I knew that I had all of the technical knowledge to pull it off. There was nothing I planned to do that I hadn't done dozens of times before on a smaller scale, and I had designed it all before leaving for Japan. What I didn't know was Japanese, and I needed to transfer the knowledge I had into the heads of a crew that I was about to meet. All of this was to happen through a translator.
So, here's the scoop on the project. I was hired as an instructor to teach the 8 Japanese celebrities (comedians, actors, and a model) how to do balloon art. In some respects this was the Japanese equivalent of the American Circus of the Stars. Celebrities learn skills that they wouldn't otherwise use and compete against each other. This particular group was learning balloon art and had to put their work on display. Rather than just letting us start with the simple stuff, I had to teach them how to do a really large creation. The object to be constructed was a nebuta - a samurai warrior fighting a demon. It measured 8 meters wide, 4.5 meters tall, and 4 meters deep. To take it even further, it was decided that there should be motion in all of this. I designed it so that the Samurai's arm would move, and he would chop the head off of the demon with his sword. In theory this isn't difficult. I've made other big things that move. It's just time consuming. Actually making it happen with 8 celebrities that can only schedule 2 hours at a time for training and that have never touched twisty balloons is another issue entirely.
To make this a little more doable, it was decided that they would provide me with seven staff members that would actually do the work. These were people that could devote the entire week, day and night if necessary, to this project. The camera was just being used to capture the celebrities working one-on-one with me. The Japanese speaking staff was to work off camera with the celebrities to walk them through the things I had taught them. The staff was to be in the background, even though they were doing the bulk of the work. Once the project got going, the stars were very cooperative and put in far more effort than I expected, although a few were more interested in playing with the camera and making themselves look funny, leaving the rest of us with even more to do.
The staff they gave me to work with was truly an incredible bunch. It took them as long to get up to speed as I had predicted, but the patience and determiantion of all of them is to be commended. They put in 10-12 hour days without complaining. They took instruction and criticism really well. Unfortunately, they wanted to only follow my instructions exactly for a while. Convincing them to take liberties on their own was quite hard. I did map out everything and tell them exactly what I wanted, but I needed them to experiment a bit so they understood the way the balloons behave. After two very long days, I could see it click, and I could actually see this coming together.
The stars themselves were an interesting group. Even though I don't know the language, we all communicated fairly well. We successfully made each other laugh. I did have one big problem and that's that I always wanted to respond to things being said and done, but I was dependent on an interpretter to make sure my lines come out right. I could always tell when the translation was successful since the room bursted into laughter. On the other hand, I often wondered if Kiyomi was really saying to them the same thing I said to her. If you've never worked with an interpretter, you can't quite imagine what it can be like.
In the end, the stars successfully built a sculpture, using approximately 15,000 twisty balloons (260's), of a traditional nebuta. I was as impressed as they were tired. It felt good to have pulled it off. I wanted them to do it since teaching them was what I was hired to do, but I really had expected that the staff would have to do most of it. Without the staff, it wouldn't have come together, but the celebrities really did have their hands in it every bit of the way and did deserve the recognition they got on TV for their efforts. Being someone that always wants to give proper credit, I wish the staff was recognized equally for the project. At least I still get to talk about them here.
My role was teacher, designer, project leader and chief worrier. I helped with a few especially challenging parts of the sculpture, but in most cases, I coached and solved problems rather than twist balloons. There was very little time for me to actually do any of the construction since I was pulled in every direction constantly. As chief worrier, I made sure to keep an eye on everything and refused to disappear for rest. The final construction was done over a 36 hour period, of which I attempted to sleep for two. Most people at least took a four hour break. I just feared that without me, a problem would come up that would hold up the whole thing. A problem did come up while I was gone, but rather than let it stop them, they continued, leaving me with two hours of work to repair what otherwise would have taken 10 minutes. I can't complain too much. The staff really thought they were helping. (Truth be told there was one problem that came up while I was there that I couldn't solve to my satisfaction.)
There was a very minimalist frame that was built since this sculpture needed to be strong enough to move outdoors, but except for the arm of the samurai, the frame had essentially no load on it, so this is as pure as you can get in terms of "balloon" art (in my opinion). The frame was nothing more than a "T" inside of both the samurai and demon and, as I said, was used as additional support so that we didn't have any unexpected surprises when we moved it after a 36 hour construction period. Most of the sculpture was actually built and assembled off of the frame so I know it could support itself.
Some information about the construction techniques used here can be found in the balloon fabric guide.
As this was being designed, the official nebuta web site was referenced.
The list of Fuji TV staff members that helped on this project.
The end result of this whole thing was a few minutes on Japanese television. Thanks to Fuji Television, a couple of video clips are available for viewing.
![]() |
The samurai face was the key element of the entire project. |
The face of the samurai posed a serious challenge for a number of reasons. Not the least of which were creative differences between myself and the director of the show. That, followed with the fact that an American like myself, obviously didn't quite understand some of the things that were important on a sculpture of this sort to the Japanese folks I was working with.
What we were faced with was me trying to design something I didn't understand, and a bunch of informed Japanese trying to change the design in ways that weren't possible. We eventually managed to reach a compromise and it all came together quite satisfactorily.
As you can see from the image, a serious effort was made to capture the fierceness of a samurai warrior. We spent quite a lot of time experimenting with facial expressions. Several attempts at facial features were tossed aside until we found something everyone was happy with.
The director was being quite picky about the face, so making plans for that, he asked that the crew work on the face during the training and practice sessions in order to get a preview that he could think about for a while. It ended up being changed far more than expected before it was over. In fact, the original face was even a different color. When we started out we were very concerned about the color matching a skin tone as closely as possible. Later, it was decided to switch to the kabuki look (white face) seen on this page.
While the dimensions of the sculpture were mentioned above, the numbers seem to have very little impact on most people. In fact, to be honest, even as the designer of the figures, despite the fact that I was the one that did all of the calculations for balloon usage, the shear size of it was still rather overwhelming. As it started to take shape, I looked for ways to demonstrate it's hugeness. I think this picture of the samurai's hand does a good job.
I mentioned above the difficulty I had in understanding Japanese art. I reviewed books and web sites with images of samurais as well as other scenes to get a taste of what the staff would be looking for. The production company also provided me with a number of drawings and photos of what they wanted to see in this sculpture. After all of that, I envisioned a samurai in armor to match the fierce facial expressions they had asked for. Instead, what they wanted was a more gentle look in clothing; a nicely patterned kimono.
Kimono aside, this was a warrior, and he needed the ability to fight his mortal enemy. Therefore, a weapon was needed. All of the photos and drawings I had seen pictured a Samurai holding a spear or a sword. I chose a sword since the original plan was to show motion in the final sculpture. By using a sword, the samurai could actually slice the head off the demon. That final special effect ended up not happening, but we stuck with the sword anyway.
Assembling the pieces of the sculpture was quite a chore. The head,
which was the first piece made in the practice sessions,
was the
very last thing to be placed in the entire construction. Positioning was
therefore a challenge. I wanted nothing more than to see it in place as
soon as possible. The director wanted to create a sense of accomplishment
by ending with the single most important piece of the structure with all of
the TV cameras rolling. That only made the task harder, and admittedly,
more dramatic as the crews and other TV people started to show up and
watch. Of course, that kept me in a panic with my watch in my hand the
whole time. At least, upon completion, it had the look that everyone had
hoped for after days of discussions and arguments.
![]() |
Midsection of demon head |
The demon had to sharply contrast the samurai. We decided to make the face of the demon completely inhuman in size. Since we were very careful about the samurai's proportions, we knew that an oversized demon face would stand out against it. Anyone perusing the original sketches can see that this was not part of the original plan, but with several stumbling blocks overcome, we were able to make a single piece that stood 12 feet tall on it's own.
It doesn't take a lot of close examination to see that we built the demon head using a similar method to the samurai kimono. This allowed us to make something very large and with a very nice texture without the time necessary to make a lot of small bubbles. We also broke down the head into three distinct sections that were then attached to each other.
The mid section of the head was simply a very wide cylinder. The top portion was essentially a dish that got placed on top. Unfortunately, I took a two hour rest during which the staff decided to help me and atach that top portion. I wasn't quite ready for that and it took some interesting maneuvering to finish it all off once it was mounted on the frame.
The hardest part of the head was assembling the lower portion. Since the mid section and top were placed on the frame before the botom was completed, the head was suspended in the air with a three foot gap underneath it. We found the quickest and easiest approach to completing the bottom portion was to work downward from the lowest portion of the head until we hit the platform.
My original plans called for hair that was as full and rigid as the samurai's hair. Unfortunately, that wasn't possible due to time constraints. The simpler, faster, and still interesting look that we went with was accomplished simply by shoving fully inflated balloons into the spaces all over the top and back of the head.
The facial features were all made on the side while the head was being
constructed. Finishing off the demon
required some rather tall ladders and a number of hands.
![]() |
The entire sculpture was built on this movable platform. |
As with any large scale creation involving multiple workers, a diagram of the final structure can be a handy tool. Sadly, one of my greatest weaknesses is the lack of any real drawing skill. My art is balloons. In fact, I think of a balloon as a paintbrush. I find it much easier to create with balloons than a pencil. When I do drawings of my smaller sculptures as teaching tools for others, it's only after I've already twisted the figure. I then work with a figure in front of me as I put it into two dimensional form.
I've never before worked with someone else in creating a huge balloon sculpture. I've always done it myself. I often work with constraints in mind, and as I sculpt, I shape things and modify my plan in order to make it work and make it look as good as possible. However, I had up to two dozen people working at once on this project. There was no way for me to do it myself, even if that's what I had been hired to do. What's more, I couldn't coach each person individually through the whole thing. Had I found a way to be in more than one place at time, there still would have been the language barrier. Clearly drawings were essential.
To top it all off, I was asked to send drawings a couple weeks ahead of time to make sure that my vision was the same as that of the television people. With some drawings of traditional nebuta sculptures to work from, I set out to draw my own. It was good that they asked since my understanding of what they wanted wasn't quite right. The hard part was in showign them what I wanted to do. I would have greatly preferred someone else giving me a drawing and telling me which things were important and which things allowed for my creativity. Regardless, I got through it.
Typically, I don't work with framing materials, but there were several reasons for using a framework of some sort here. The frame wasn't actually necessary in the end, which was my preference, but the insurance it provided was well worth having.
Demon Head
Demon nose
various demon parts
Samurai hand
Samurai's kimono
Samurai's face
Samurai sword
lighting, frame assembly
![]() |
The staff stands proudly by their creation one last time before it's destroyed. |
![]() |
This is the first time she smiled. |